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Newels - Stair Treads - Custom Staircase Design
Friday, January 25, 2008
Satin Black iron balusters are still very popular. Many of us call them iron spindles or metal balusters, but the most popular color still remains satin black. And, the twist series iron balusters remains to be the most popular as well. Stair Warehouse has recognized this trend and most recently lowered their prices on these items. I think it is an excellent deal and would recommend it to anyone interested.

Single Twist Iron Balusters
SALE $3.35 each - Satin Black
Double Twist Iron Balusters
SALE $3.45 each - Satin Black
Single Basket Double Twist Iron Balusters
SALE $4.65 each - Satin Black
Double-Basket Single Twist Iron Balusters
SALE $5.70 each- Satin Black


Your source for: Stair Parts - Balusters - Newels


Thursday, January 24, 2008

Spiral Stairs


Of the many available pre-built and knock-down stair kits, spiral stairs are the most common, because they’re relatively economical in cost and space usage. They're ideal for reaching new attic or basement rooms and for two-story additions.
Manufacturers make spiral stairs in steel, aluminum, hardwoods, and combinations of these materials. Although some specialize in making only hardwood or metal, many companies make both. They typically offer a few basic designs that you can customize by selecting from a multitude of treads, balusters, railings and other options.
Hardwood stairs come in red oak, poplar, white oak, ash, walnut, mahogany, cherry and other species. Steel and aluminum stairs come in a variety of finishes, from hot-dipped galvanized to custom color coatings. Treads may be flat or embossed steel, gratings, hardwood, rubber, or plywood or steel base for carpeting.
When ordering a spiral stair, you should get to choose the direction of twist (right hand railing up or left hand railing up) and you always specify the diameter, which should be between 4’ to 6.6 feet.
One key choice you must make when selecting a spiral stair is whether to buy a knocked-down kit or a complete, one-piece unit. Though kits are cheaper and considerably easier to ship, one-piece stairs tend to be more durable, are less likely to come apart or rust because they have fewer joints, are lighter in weight, and can be installed in as little as ten minutes compared to three or four hours for a kit. One-piece units also afford much broader choice in materials - particularly railings.
So why would you choose a kit? Because kits are cheaper to buy and easier to ship. Kits start at about $400 for small-diameter, standard steel models. One-piece steel stairs start at about $500; aluminum start at about $1500 and all-wood or wood and metal combined run from $2000 to $5000 and beyond.


Straight Stairs


This style is the most common and straightforward - literally its design is straight up and down. Some manufacturers build conventional hardwood stairs in sections, ready to connect end-to-end or at landings. Most stairs cost from $1000 to $2000, but for custom-designed products, the sky is the limit. With most pre-built hardwood stairs, the newel posts, railings and balusters are pre-cut, pre fitted, and numbered for easy reassembly.


Circular Stairs


Most circular stairs are custom designed for high-end houses. Some come as completely pre-assembled units, while others, such as custom designs are built at the factory, then disassembled into three or four large sections for shipping convenience. Both these and one-piece circular stairs are extremely heavy and require a crane or some other type of lifting device at the job site.
Prices range from about $10,000 for a stock-sized hardwood circular stair to ten times that amount for highly-custom units. It's difficult to use stock sizes, because the house's floor-to-floor heights must be designed and built exactly to the stairs' specifications. Contractors prefer to have the stairs fitted to the home, not the other way around. The average price for custom designs is about $25,000.


Know The Code


Because the location of railings and balusters, width and depth of tread, and height of risers affect the ease and safety of using a stair, these dimensions are regulated by building codes in your area. Most local codes are the same as national standards, but call your city or county building department to be sure. Tearing down a staircase because you didn’t follow the code - will be very costly.


Types of Stairs


One way that stairs are differentiated is by shape, or the direction they run. There come in several varieties:

* A straight stair stretches from lower to upper level in one straight run. Though this is the easiest type of stair to build, it can be difficult to squeeze into a floor plan.
* A return stair divides the run, reversing direction a full 180 degrees at a landing.
* An "L" stair makes a 90-degree turn at a landing.
* A winder serves like an "L" stair, but requires less space because the landing is divided into pie-shaped steps.
* A circular stair generally sweeps in a broad curve from one level to another.
* A spiral stair twists around a center pole in one of two ways. The common spiral stair has a straight center pole with steps radiating out from it; a helix-style spiral has a curving center support that follows the sweeping twist of the stair.


written by Brad Franklin


Your source for: Stair Parts - Balusters - Newels


Tuesday, January 22, 2008



For years now, we have been told to use the 4 inch on center rule for our balusters or stainless steel stair cables when installing rail. This article by Shelly Hutchins may change your mind.



..."High Strung Precision was key in creating a continuous four-story stair in this San Francisco remodel. Originating from within a set of kitchen cabinets that also forms the first flight of steps, 3/8-inch stainless steel stair tension cables rise 35 feet to the ceiling, where they're attached to a steel bar. It was painstaking work to get each cable threaded through four stories of aligned holes drilled into tabs at the edge of the steel support pans beneath the vertical-grain Douglas fir treads. The effort, and spacing the cables 2 3/4 inches apart, assured that no one would slip through a gap between the cable and the stair. Each cable has a built-in adjustment knuckle at the top to increase the tension as needed. When fully tightened, the cables cannot be pulled more than the required 4 inches apart. A stirrup extends from the bottom of each tread to minimize gaps between the steps. The overall result is an open stairwell that feels as if it's suspended from the ceiling.Asian Grace Traditional Japanese Tansu cabinets inspired stepped storage underpinning the stainless steel staircase in architect Sandra Vivanco's remodeled Edwardian home. Vivanco customized the size of each stairwell compartment to accommodate a particular function--the subwoofer hides behind a perforated metal screen on the corner while wine discreetly ages in a perfectly square rack facing the dining room. Flat panel doors keep the look clean. Open treads above offset the heaviness of the built-in white oak and bamboo base cabinet. "As the stair travels upward, the elements get lighter and lighter until all that's left is a wood trellis at the top landing," says Vivanco. Thin steel-and-glass railings perpetuate an airy look on the higher steps and allow sunshine from a skylight to trickle down. Vivanco also wanted to highlight structural function, so fine details such as laser-cut support beams beneath the landing reveal exactly where the heaviest gravity loads occur. Great Escape When architect Dan Rockhill's clients requested an exceptional stair leading to their lofty library, he thought of the wonder induced by metal fire escape stairs that fold away just out of reach. When he found out his clients collected old scientific instruments, Rockhill knew that a stairwell contraption reminiscent of a fire escape was the way to go. The whole language of this Lawrence, Kan., house is steel, including the frame, so clear-coated gauged steel stairs fit that vocabulary.


Your source for: Stair Parts - Balusters - Newels


Monday, January 21, 2008

There are two basic methods of installing carpet on wood stair treads. One is the waterfall method and the other is the cap and band installation. I am not a big fan of carpet, but I know many of you like to install carpet over your wood stair treads. The following are some basic instructions.


Obviously, you will need to remove the old carpet. Install the new wood stair treads. Stair Warehouse has many species of wood to choose from. I recommend a finished hard wood tread to put down first. Figure out how much carpet you will need by measuring across the wood stair tread. Apply a tack strip to the stair crotch location. Use a knee kicker to keep it in place. Once the carpet has been hooked to the tack strip you need to firmly attach it by sliding your carpet tool back and forth to compress the pins. Using your utility knife or carpet knife trim as needed. Staple every two inches and don't forget the edge of the riser.


Step away from the carpet after each tread and make sure everything is smooth and looks even. If it looks good continue on and have fun.


Your source for: Stair Parts - Balusters - Newels


Monday, January 14, 2008

What is the best iron baluster color to install in your staircase? Well, if you were interested in powder coated iron balusters ten years ago, your answer would be simple....."black". However, In the past couple of years, the popularity of powder coated iron balusters has exploded and so have the color selections. Now it's not just black, it is everything from Old World Copper and Midnight Bronze to Warm Nickel and Shadow Grey. At Stair Warehouse, we have found the best colors available for homeowners that wish to use iron balusters and wood handrails in their staircase. So, what is the best iron baluster color? The answer is simple -"Whatever you like". And I have been told that the decision is VERY personal. So, with that in mind, Stair Warehouse has made a decision. Since we are so confident that you will like our iron baluster colors, we are offering a free iron baluster color sample pack to anyone who is interested in our color selections.


Your source for: Stair Parts - Balusters - Newels


Friday, January 11, 2008

We receive calls everyday on how to install iron balusters. The following steps will give you a head start and great ideas for your project:

If the staircase currently has wood balusters, remove the wood balusters by cutting them in the middle and removing the top and bottom sections of the baluster. If the bottom portion of the wood baluster does not want to come up, try rotating It counter-clockwise because some balusters are Installed into the floor or tread with a double­ended baluster screw.

Drill Installation Holes: If you are installing the iron balusters in the same location as the old wood balusters, you need to check the size and depth of the existing holes. Metal balusters that are 1/2 inch square will require that you drill at least a 3/4" hole in the floor and handrail surface. Many of the powder coated metal balusters have the top of the baluster turned round which will may allow you to use a smaller diameter drill bit for the top hole. Please note that the 2006 International Residential Code requires that stairways have rails that do not allow the passage of a sphere 4 inches in diameter or greater between the balusters.

Cut The Iron Balusters: Measure the distance between the bottom of the handrail and the floor/tread surface. Cut the balusters 1-3/8" to 1-1/2" longer than the measured distance. Most balusters have the ornamentation closer to the top of the baluster. This should allow for all of the cutting to be done on the bottom of the baluster and thereby preserve the round tip on the top of the baluster. You can use several different methods for cutting the metal balusters. A metal chop saw with an abrasive blade or a metal cutting band saw can be used.

Test Fit One Baluster: Slide a cut baluster up into the hole in the handrail until you can bring the bottom of the baluster in-line with the hole in the floor/tread. Seat the baluster into the hole and determine that there is adequate baluster length still extended into the bottom of the handrail. Adjust the diameter and depth of holes if necessary.

Install Metal Balusters: Slide the metal shoes on the baluster and tape the shoe up so that it is not in the way during installation. Please note that the standard shoes and pitch shoes do not add stability to the metal baluster installation – the shoes are for cosmetic purposes and cover the gaps between the square baluster and the round holes. Aply epoxy or polyurethane adhesive into the top and bottom holes and insert baluster. If you are using standard or pitch shoes, place a small amount of epoxy or adhesive around the bottom of the baluster and lower the shoe in place. Square the baluster and shoe to the handrail and leave undisturbed until the epoxy or adhesive has fully cured.


Your source for: Stair Parts - Balusters - Newels


Thursday, January 3, 2008

The Steps in your staircase perform a vital function. We all know that our iron balusters or wood spindles need to be no wider than 4 inches apart and our handrail and box newels or regular newel posts need to be secure; but we can't forget the steps. Let's all make it a new years resolution to keep the clutter off our stair steps. Most people forget how important it is to keep our staircase steps clean.

Here are a few helpful tips:

1. Assign someone in the family the responsibility for removing shoes, newspapers, coats, books etc. from your staircase, or just clean it up when you see it.

2. Vacuum your steps to remove dust, dropped pins or hairclips, and anything else that could stick someones bare foot.

3. Check your staircase every few months to make sure the steps are solid. Loose boards or torn carpets can lead to nasty falls. Just get your hammer and nails and fix the problem promptly to keep someone form falling and getting hurt. While your at it, check the banisters, handrail and iron balusters or wood spindles to be sure they're stable. If your stairs are carpeted, I would convert to inexpensive solid wood treads but if not, make sure you check for loose strings that may be unraveling. It is very easy to clip them and prevent them from getting caught in peoples shoes.


Your source for: Stair Parts - Balusters - Newels